Isingeniso Somkhiqizo
Igiya le-herringbone eliqhubekayo elingenayo i-groove liwuhlobo olukhethekile lwegiya elinemigqa emibili yamazinyo e-helical ahlangana ngqo phakathi, ngaphandle kwanoma yimiphi imifantu ukuze kuphume ithuluzi lokusika. Lo mklamo wenza isakhiwo segiya siminyene futhi siqhubeke, sithuthukisa ngokuphawulekayo amandla empande yamazinyo kanye nomthwalo{1}}wokuthwala. Kodwa-ke, inqubo yayo yokukhiqiza iyinkimbinkimbi, ngokuvamile idinga abasiki beminwe noma amathuluzi akhethekile, kanye nobuchwepheshe bokuhumusha be-CNC ngesinyathelo{3}}ngesinyathelo{4}sokugaya ngokunemba. Lolu hlobo lwegiya lusetshenziswa kakhulu-kumayunithi wamandla aphezulu-aphezulu{7}} anezidingo eziphezulu kakhulu zokubumbana kwesakhiwo,{8}}umthamo wokuthwala,{8}}nomthamo wokuthwala, nokushelela kokudlulisela, njengamasistimu okushayela olwandle namagiyabhokisi omoya ophehla ugesi.
Izici Zomkhiqizo
1. Idizayini Elungiselelwe:
Khetha ngokufanelekile i-engeli ye-helix namapharamitha wephrofayela yezinyo, futhi uqhube amandla aphelele nokuhlaziywa kokulingisa kwe-meshing.
2. Ithuluzi Lomshini Wokunemba{1}Ophezulu:
Khetha umshini wokugaya wegiya we-CNC ozinikele oqinile okwanele, ukunemba okuguquguqukayo okuphezulu, kanye namandla okuxhumanisa okuthi B-i-eksisi yethuluzi (i-oscillation axis) kanye -nokuxhumana kwe-workpiece (i-workpiece rotation axis).
3. Amathuluzi okusika nokunemba nokuhlela:
Sebenzisa-ikhwalithi ephezulu ekhonjiwe i-carbide noma amathuluzi okusika e-CBN, futhi wenze ukugaya nokuhlola okunembe. Ukuhlela kudinga ukubala kwendlela yamathuluzi enembile, ukulingisa ukuze kugwenywe ukuphazamiseka, nokuthuthukisa amapharamitha okusika.
4. Ukulawula Inqubo Eqinile:
Thuthukisa ukugeleza kwenqubo yesayensi (isb, i-rough milling-semilling{3}}finish milling-qedela ukulandelana kokugaya), qinisekisa ukugoqa okuzinzile, futhi wenze ukuqeda okuhle endaweni yokuxhumana yamathuluzi.
5. Ukuhlola{1}}Okugcwele Kwenqubo Nokulungiswa:
Sebenzisa isikhungo sokulinganisa igiya ukuze uhlole ngokunembile iphrofayela yamazinyo, isiqondiso samazinyo, ne-helix, futhi wenze isinxephezelo nokulungiswa okuhle ethuluzini lomshini noma uhlelo olusekelwe emiphumeleni. Ekugcineni, yenza izivivinyo zendawo yokuxhumana ne-meshing kanye nokuhlolwa komsindo.
Amakhono Omhlinzeki Wegiya
Uhla lwemishini lwamagiya e-spiral bevel luyi-1600mm ububanzi, ne-module enkulu engu-25mm; ububanzi bomshini wamagiya e-spur kanye ne-helical spur ngu-1250mm. Ngo-2019, inkampani yethula i-CNC yokwenza imishini yokugaya,{5}imishini yokugaya igiya lezikelemu esebenza kahle kakhulu, imishini yokugaya igiya le-bevel, kanye nesikhungo sokulinganisa igiya esingu-1000mm, esiyenza ikwazi ukucubungula amagiya anembayo ibanga lesi-5 nelesi-6, okuthuthukisa kakhulu ukuncintisana kwemikhiqizo yayo.
Ulayini ohambisana nawo wokukhiqiza wokwelapha ukushisa (i-normalizing, carburizing, desalination, quenching and tempering, high-ukwelashwa kwemvamisa) futhi ukongela isikhathi nomzamo, ukuhlinzeka ngamasevisi abanzi.
Amashadi ashisayo: igiya le-helical eliqhubekayo ngaphandle kwe-groove, i-China igiya le-helical eliqhubekayo ngaphandle abakhiqizi be-groove, abahlinzeki, imboni
